Ventilation

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Systems

The control of the quality of air in the environment of the room is the responsibility of the ventilation system. Immaterial of the external weather conditions the room environment must be suitable for the animals housed. More Info.

The design of the ventilation system should be an integral part of the design of the building. When you make the decision to expand or replace an existing building the ventilation system must be designed with the layout. More Info. Too often not enough time or thought is given to the ventilation. The systems are complex but every farmer should list what he requires the system to do and then pass this brief to the ventilation experts. If there are any peculiarities on the site these should also be mentioned e.g. shelter, prevailing wind direction, etc. Find the nearest local area weather monitoring station to the site and get the temperature records for the 12 months prior. This will show the ventilation expert the range of conditions that the system will have to cope with. The design of a system has to cope with the 12-month weather not just the hot conditions during the Summer or the cold conditions during the Winter. Due to the ever-changing external weather conditions the ventilation systems employed must be versatile and easily adapted to cope with both hot and cold external temperatures.

Types of ventilation systems:

Mechanical - using fans to move the air in and/or out of the building.

Natural - using the natural air movement to ventilate.

Methods to reduce the affect of external conditions:

Hot climate:

Air speed

Cool cells

Sprinklers / misters

Cold climate:

Minimum ventilation

Room heat

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Air Speed:

Utilising increased airflow across the animals' body has the affect of reducing the "effective body temperature" i.e. the temperature the animal actually feels. The danger associated with this method is the monitoring of the affect, as air speed increases the temperature drop also increases therefore care is required so as not to chill the animals even when external temperatures are warm. In normal conditions high air speeds generate draughts. More Info.

Estimate of air speed affect:

Air Speed over animal's body

Perceived temperature reduction

.2m/sec(39ft/min)

7.2°F

.5m/sec(98ft/min)

12.6°F

1.5m/sec(295ft/min)

18°F

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Cool cells:

The use of a filter (cool cell) that has water flowing through it to reduce the temperature of the incoming air will work well especially at times of low humidity. The drop in air temperature can be as high as 20°F. The turning on and off of the cool cell should be controlled by the ventilation controller and the incoming air temperature. There should be no sudden or dramatic changes in "effective body temperature" for the animal. In order to achieve this it may be necessary to reduce the air speed through the room when the cool cell is turned on and let it build back up again slowly as the external temperature continues to rise.

At times of high humidity in the external air, the affect of the cool cell is very much reduced if not negated completely. In such conditions increased air speed is the only method of reducing the heat stress on the animals. More Info.

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Sprinklers:

The use of sprinklers or drip cooling can have a beneficial affect in reducing the "effective body temperature". The hog has no sweat glands and therefore when he gets too hot he looks for an area where he can "wallow" i.e. roll around and cover himself in water or liquid. The evaporation of water requires heat and thus the body is cooled down as the hog dries out. Those of you that have come out of a swimming pool on a very hot day can still feel cold until you dry off.

Fattening hogs will utilise a sprinkler system when external temperatures are 16°C or above. When animals are fed they generate heat both by the physical work required to get to the feeder and eat and also while they are digesting the food. Animals with high intakes that are growing well require much lower temperatures than most of us realise. The option is to give the hog the choice and let him select if he wants to walk down over the dunging area and get wet or not.

The normal method of reducing body temperature in hot conditions for the hog is panting. However in situations where the humidity is very high, reaching saturation point then this can create a major stress situation for the animal. The addition of extra water to the environment at these times must be closely monitored. More Info.

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Minimum Ventilation:

In cold conditions the system has to be capable of reducing the quantity of air exhausted from the room to the minimum required to keep the room atmosphere fresh and free of all the noxious gases. The greatest heat loss (80%) from the room is the loss through air movement not through the building structure. In cold conditions however the insulation level of the roof and walls are important to prevent condensation and reduce heat loss from the structure to a minimum.

Occupied hog rooms should have continuous ventilation. It is not sufficient to run the extract fans for short periods removing large quantities of air while on and then shutting down for the remaining period. This type of adaptation of a ventilation system will give average results even in cold conditions but because of the original design fault (not including a minimum ventilation system) this will limit the potential of the animals reared for substantial periods of the year. More Info.

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Room Heat:

In some situations the animals' heat generation is not sufficient to maintain room temperatures and therefore an alternate heating source is required. This can be either preheating of the incoming air, internal room heating or a combination of both. The heating system should be under the control of the ventilation controller to ensure that the ventilation system is operating at minimum settings before the heating system is triggered on. Massive wastage of energy can occur if the heating and ventilation systems are in conflict. More Info.

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Control:

The control of all aspects of the ventilation system can be quiet complex especially if there are a number of different controllers. If it is up to the staff on the farms to ensure that there is no conflict between different parts of the system then you are giving them a very difficult job.

The adaptation of computer technology to the total control of ventilation systems is well advanced and improving annually. The use of temperature curves or ramps to automatically adjust room temperature over time guarantees that the job is done accurately. Also the linking of heating, cooling and fan control guarantees that there will be no conflict and therefore no wastage.

Requirements of the controller:

Accurate adjustment of the air inlet vents to the exhaust output, regulating air movement pattern in the room.

Control room temperature

Control exhaust air volume

Control heat input both within room and in preheat area

Control cool cell, sprinkler or drip cooling operation

Beware, there is little point in spending money on fancy control equipment and air inlet control if the existing building is not sealed. If there is leakage into the room through wall panels, wall to floor or ceiling joints, doorway, etc. then it will be impossible to control air speed and air movement pattern within the room even with sophisticated controllers.

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Requirements:

Over the last two decades major improvements have been made in reducing the backfat levels of our slaughter hogs. The hog industry must respond to consumer demands. These animals are more efficient converters of diet to meat thus making them cheaper to produce. However another affect of reducing the back fat levels is to generate an animal that is incapable of coping with fluctuating environmental temperatures. The animal's "overcoat" has been removed and therefore he is more sensitive to temperature stresses and requires much better controlled environments. More Info.

What affects the requirements of the animal's comfort zone:

Affect

Comfort Zone

Age

Increasing age decreasing temperature

Weight

Increasing weight decreasing temperature

Daily feed intake

Increasing intake decreasing temperature

Flooring type

Varying affect Straw - slats

Animal wet or dry

Wet animal requires 10°C higher temperature

Draughts

Increase in temperature required

Penned in a group or single

Single requires higher temperature than group

Draught affect:

Sows

Abortions

Suckling piglets

Overlying, scour

Nursery

Predisposes animal to disease

Fattening

Disease, reduced intake, decreased growth

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Management:

The ventilation system requires regular maintenance. It is a good routine to do this maintenance every time the room is cleaned and washed i.e. after each batch.

Table of Maintenance:

Fans

Clean blades and make sure they are free.

Clean ducting and back draft shutters

Sensors

Keep clean

Air Inlet Vents

Clean and unobstructed.

Check that all open together and close together

A watchful eye should be kept for draughts - a pen with a low feed intake, an outbreak of scour etc. Keen observation can identify the problem and the solution is normally easy and inexpensive.

If you are comfortable in the room then the air quality is good. If you are uncomfortable in the room then the ventilation system must be scrutinised immediately. Remember the future of your business is dependent on the hogs making a profit. If you are uncomfortable after spending a short time in the room how do you think the animals feel having to spend the 24 hours of every day there. Correct the problem, money spent improving environmental control and conditions is money very well spent.

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Useful links:

Research Articles on Ventilation:
Ventilation Index

Research Articles on Building Design:
Building Design / Unit Layout

Research Articles on Environment and Manure Handling:
Environment/Manure Index

Research Articles on Odor Control:
Odor Control Index

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General Research Articles:

Animal Environment and its Stressors
University of Hawaii

Purdue Agricultural Air Quality Page
Purdue University

Cooling Procedures
Ontario Agriculture

NPPC Environmental Guide
National Pork Producers Council

Useful articles for hog farmers wishing to improve their ventilation systems
BSM Agri Ventilation School site

Review of the Literature on the Nature and Control of Odors from Pork Production Facilities
Oregon State University

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